Manufacturing Solutions

We teach, mentor, and inspire our clients to develop process improvements to increase overall operational safety, equipment reliability and to achieve the highest levels of productivity.  Bringing unique problem-solving skills to our clients, along with the belief that meaningful operational improvement can be realized with the involvement of the key operational personnel.

Our workshops are conducted at the shop-floor level and designed to engage and positively integrate the existing knowledge base of your experts.

Maintenance and Operations Training

  • Fundamentals of Maintenance Management Series – 15-23 days
  • ME101 Introduction to Maintenance Excellence workshop – 3-5 days
  • Maximize Equipment Productivity training & improvement, TPM – 5 days
  • Introduction to Total Productive Maintenance training – 2-3 days
  • Maintenance Program Bronze-Silver-Gold Assessments – 3-5 days
  • ME102 Maintenance Leadership training – 3-5 days
  • Maintenance value stream mapping training and improvement – 3 days
  • Maintenance & operations 5S shop floor training & improvement – 3 days
  • LE101 Lubrication Excellence – shop floor training & improvement – 3 days
  • PS101 Maintenance Planning & Scheduling training/workshops – 3 days
  • PM101 Introduction to Preventative & Predictive Maintenance workshop – 3 days
  • TS101 Maintenance Troubleshooting workshop – 3 days
  • IM101 Maintenance Inventory Management training – 3 days
  • Developing Maintenance Staffing/Skills Assessments/Training Programs – 3 days
  • Precision Maintenance Techniques workshop – 3 days
  • RC101 Maintenance Root Cause Analysis workshop – 2 days
  • Reliability Centered Maintenance workshop – 5 days
  • Predictive maintenance shop floor training & improvement – 2-5 days
  • PM Optimization training – 2-5 days
  • Creating Operations/Maintenance/Setup Standard Work Training/Kaizen – 3-5 days
  • Safety Mapping Kaizen – shop floor training & improvement – 2 days
  • Environmental Mapping Kaizen – shop floor training & improvement – 5 days
  • Energy Mapping Kaizen – shop floor training/evaluation & improvement – 3 days

Click here to read more about these training courses>

 

Maintenance Craft Skills Training

  • Maintenance Measurements & Blueprint Reading – 2 days
  • Basic Electricity, Electronics & Schematic  Reading – 2 days
  • Motor & Control Circuit Troubleshooting – 2 days
  • Maintenance Troubleshooting workshop – 3 days
  • Basic Lubrication Practices/Lubrication Excellence – 3 days
  • Basics of Oil Analysis/Developing Your Program – 3 days
  • Basics of Industrial Hydraulics & Pneumatics – 3 days
  • Basic Hydraulic & Pneumatic Maintenance Practices – 2 days
  • Installation & Maintenance of Belt & Chain Drives – 2 days
  • Installation & Maintenance of Bearings – 2 days
  • Basics of Industrial Pumps – 2-3 days
  • Predictive maintenance shop floor training & improvement – 2-5 days

Click here to read more about these training courses>

 

Environment, Health and Safety Training

Environmental Programs – 1 day

  • Stormwater Pollution Prevention Program
  • Hazardous Waste Management
  • Spill Prevention, Control and Countermeasures Program

Safety and Health

  • Electrical Safety – 1-day
    Employees working >50 volts; Protective clothing; Equipment labeling; Protective equipment
  • Personal Protective Equipment – 1-day
    Body protection; Hand protection; Head protection; Hearing protection and Conservation Program
  • Hazardous Chemicals – 1-4 days
    Hazard Communication
  • Emergency Responder (EPA Outreach)
    Emergency Response 8, 24, or 40-hour
  • Energy Control – 1-day
    Lockout/Tagout Procedures; Equipment; Annual program audit procedures
  • Powered Industrial Truck Operations – 1-day
    Qualified Operator Training; Train-the-Trainer
  • Respiratory Protection –1-day
    FIT testing; Donning and Doffing; Limitations of Use
  • OSHA Outreach Training –2-4 days
    OSHA 10 and 30-Hour General Industry; OSHA 10 and 30-Hour Construction
  • Mechanical Power Press Training – 1-3 days
    Operator Training; Die Setter Training