TPM Single Point Lesson Archive by Fuss & O'Neill Manufacturing Solutions, LLC

• SPL #198
  Air filters drained & lubricators full!
• SPL #197
  Oil leaks found with infrared diagnostic equipment
• SPL #196
  “Point-Of-Use” Tools in their holders
• SPL #195
  Shielding Lubrication Lines
• SPL #194
  Bushings wearing out!
• SPL #193
  Belt Tracking Awareness
• SPL #192
  Use Webbing Brackets
• SPL #191
  Point of Use Pry Bar
• SPL #190
  Equipment Breakdowns Vs. Plan Component Inspections
• SPL #189
  Electrical Troubleshooting
• SPL #188
  Floor grating not re-installed!
• SPL #187
  Clean to inspect reveals issues in flammable liquid cabinets
• SPL #186
  Pipe Insulation is Required
• SPL #185
  Work Instructions / Job Guides?
• SPL #184
  Aisle / Walkway Trip Hazards…
• SPL #183
  Oil Cans --> Replenishment Jugs
• SPL #182
  Rinse tanks require inspections too
• SPL #181
  Furnace Component Maintenance
• SPL #180
  Poor Access to Ceiling Stack Drive Components = Major Mess.
• SPL #179
  Time to clean up, but here?
• SPL #177
  SAFE Point Of Use (POU) Tools
• SPL #176
  Re-Plumbing Pillow Block Grease
• SPL #175
  Simple & Inexpensive method of
• SPL #174
  Too many different bolt lengths during change-over = confusion!
• SPL #173
  Hot Electric Motor
• SPL #172
  Precarious Jack or Block Mount !
• SPL #171
  Key Control Management
• SPL #170
  Using a mirror to locate blind holes
• SPL #169
  Is all ship shape & Lagged Down?
• SPL #168
  Bathing Electric Motors in Coolant
• SPL #167
  Pre Use Ladder Inspection
• SPL #166
  Waste Accumulation Labeling
• SPL #165
  Keep Dirt Out of Your PC's, at Home or at Work!
• SPL #164
  Conveyor Guarding is a Must
• SPL #163
  Welder Air Intakes...
• SPL #162
  Machine Control Panels Need Visual Controls!
• SPL #161
  Fire Extinguisher Floor Markings
• SPL #160
  Just the Right Amount of Hand Tools for the Job
• SPL #159
  Cutting Concrete or Fabricate Platforms for Floor Conduits
• SPL #158
  Electrical Panel Access
• SPL #157
  Inspect the Welding Ducts too!
• SPL #156
  Sensors / Switches Can Cause Lost Productivity & Revenue
• SPL #155
  Time, PPE & Guards
• SPL #154
  Electric Motors Functioning?
• SPL #153
  Hinged Lenax Window
• SPL #152
  Color Coordinate & Number Your Machine Grease Fittings
• SPL #151
  Grease Fittings & Caps
• SPL #150
  Machine Holes Allow for Excessive Contamination
• SPL #149
  Keep Items Away from Facility Transformers
• SPL #148
  Gear Alignment Issues
• SPL #147
  Quick, Easy & Safe Method to Change Heavy Dies/Molds
• SPL #146
  Make it Easy to Clean...
• SPL #145
  Set-Up Reduction: Quick Disconnect Hose Couplings
• SPL #144
  Organized Tool Board
• SPL #143
  Time to Order Salt!
• SPL #142
  Speed: Scale & Hand Locks
• SPL #141
  Change-Over Team
• SPL #140
  Filter the Air w/ Work Area Fans
• SPL #139
  Storage: Organized Min/Max on Critical Spare Parts
• SPL #138
  Non-Contact Temperature Probe Info
• SPL #137
  Spare Parts Vending Machine
• SPL #136
  Point-of-Use Spray Cans
• SPL #135
  Easy to Understand Gauges
• SPL #134
  Spaghetti Diagram for Travel
• SPL #133
  Positive Pressure for Electrical Cabinets (Safe Vs. Un-Safe)
• SPL #132
  Paint Storage Awareness
• SPL #131
  Promoting 5S at Facility
• SPL #130
  Hand Tool Carts at P.O.U.
• SPL #129
  Pneumatic Wrenches
• SPL #128
  Great Factory Re-Cycling and Visual Controls
• SPL #127
  Heads-Up: Run Away Drive
• SPL #126
  Prevent injuries: Sanding Pads
• SPL #125
  Open Lubrication Reservoirs
• SPL #124
  Plugged Heat Exchanger
• SPL #123
  Exhaust hose straightener
• SPL #122
  3-D BullsEye
• SPL #121
  Magnetic Wall
• SPL #120
  Visibility
• SPL #119
  Voids in your filters
• SPL #118
  Grinding under the guard
• SPL #117
  Abnormal Wear
• SPL #116
  Gauge Visibility
• SPL #115
  Quick & Easy oil inspections
• SPL #114
  Impact vs. Difficulty Matrix
• SPL #113
  Travel Distance Waste Opportunities
• SPL #112
  Voltage Testing
• SPL #111
  Emergency Stops
• SPL #110
  Washers / Solid Spacers
• SPL #109
  Washers / Solid Spacers
• SPL #108
  Energy "Turn-It-Off" Program
• SPL #107
  Wiring 5's Observations
• SPL #106
  Regulated PM's
• SPL #105
  Mirror Use
• SPL #104
  Accessibility
• SPL #103
  Energy Observations
• SPL #102
  Transformer Safety
• SPL #101
  Benefits of Product flow
• SPL #100
  Hydraulic Hose - 5's
• SPL #99
  Tooling - 5's
• SPL #98
  Fasteners - 5's
• SPL #97
  Electrical Clear Space 
• SPL #96
  Waste Management 
• SPL #95
  Roller Coatings 
• SPL #94
  Overhead Crane Inspections
• SPL #93
  Arc Flash Labeling 
• SPL #92
  Environmental Inspections
• SPL #91
  Stormwater Prevention
• SPL #90
  Ergonomics 
• SPL #89
  Electrical Cabinet Cooling 
• SPL #88
  5's & Productivity
• SPL #87
  Air Filter Media Distribution 
• SPL #86
  Mistake Proof Lubrication 
• SPL #85
  Motor Gear box leaks 
• SPL #84
  Match Marking Fasteners
• SPL #83
  Controlling Air Blow-offs 
• SPL #82
  Filter Media and Velcro 
• SPL #81
  Repeat of #78
• SPL #80
  Wrong Belt Size
• SPL #79
  White Wheels!
• SPL #78
  A.C. Radiator Cleaning
• SPL #77
  Welding area vent 
• SPL #76
  Washers vs. Shim 
• SPL #75
  Tight Gap on rests 
• SPL #74
  Repeat
• SPL #73
  Space for Pong 
• SPL #72
  Stinger Dimples
• SPL #71
  Motor Is Starving!
• SPL #70
  Motor Is Starving
• SPL #69
  Air Nozzle Conversion
• SPL #68
  *All Requests Should Be Documented
• SPL #67
  *Understand The Effect of Inefficient Tools
• SPL #66
  Eliminate Travel and Unnecessary Downtime
• SPL #65
  Eliminate Wrenches Where Possible
• SPL #64
  Minimize Adjustments
• SPL #63
  Visuals Improve Quality and Productivity
• SPL #62
  5S - Sort, Simplify, Shine, Standardize, Sustain
• SPL #61
  Simple Tool Guides Eliminate Hand Alignment
• SPL #60
  Use of Hydraulic Vices Over Mechanical
• SPL #59
  Position Hand Tools For Ease of Use
• SPL #58
  Install Quick Change Coolant Tanks
• SPL #57
  Install Safety Switch
• SPL #56
  Use Cardboard Cutouts
• SPL #55
  Use Set-up Carts 
• SPL #54
  Relocate Machine Controls
• SPL #53
  Visual Monitoring of Your Electrical Cabinet
• SPL #52
  Reduce Slips and Falls in Cold Weather
• SPL #51
  5'S and Safety
• SPL #50
  Countermeasures Against Contamination
• SPL #49
  Grease Fitting Location
• SPL #48
  Cord Retractor
• SPL #47
  Tool Organization @ Equipment 2
• SPL #46
  Tool Organization @ Equipment 1
• SPL #45
  Magnetic Oil Plug
• SPL #44
  Chip Control
• SPL #43
  Spot Welder Guarding System
• SPL #42
  Hone Table - Dirt Prevention
• SPL #41
  History vs. Inter-Relationship Graph
• SPL #40
  Position Tools With Locators
• SPL #39
  Quick Connect Clamps
• SPL #38
  Right Sizing - Mini TIG Welder!
• SPL #37
  Pacing a Cell To TAKT
• SPL #36
  Point of Use Mini Crib or Vending
• SPL #35
  C-Clamps Are Temporary!
• SPL #34
  Andon Lights
• SPL #33
  Visual Process Board
• SPL #32
  Visual Control
• SPL #31
  Cleaning Supply Shadow Boards
• SPL #30
  Mirror Over Parts Bowl
• SPL #29
  See Through Guarding
• SPL #28
  Motor/Pump Alignment
• SPL #27
  History vs. Inter-Relationship Graph
• SPL #26
  Oil Dipstick vs. Sight Glass
• SPL #25
  Chains, Sprockets; Inaccessible Lubrication
• SPL #24
  Protecting CNC Controller Front Panels
• SPL #23
  Motor Cooling Blower Filters - Accessibility
• SPL #22
  Failure Prevention CounterMeasure
• SPL #21
  Failure Analysis Display
• SPL #20
  Installation of Air Drops
• SPL #19
  Maintenance Access
• SPL #18
  Motor Re-Installtion
• SPL #17
  Portable Foundations
• SPL #16
  Visuals From Below - Mirrors
• SPL #15
  Industrial Ventilation Systems
• SPL #14
  Press Hydraulic Hoses -5'S
• SPL #13
  Cleaning/Inspection Mobile Chart
• SPL #12
  Lubrication Manifold
• SPL #11
  Equiptment Visuals - Accessibilty
• SPL #10
  Electrical Cabinet Cooling - CounterMeasure
• SPL #9
  Reverse Air Direction & Filter Heat Exchangers
• SPL #8
  Visuals - Safety Data
• SPL #7
  Visual Production Output Board - OEE
• SPL #6
  Incoming Air Pressure - Regulated?
• SPL #5
  Setting an OEE Target
• SPL #4
  Flow Indicators
• SPL #3
  Proper Marking & Reading of Gauges
• SPL #2
  Motor Cooling Fans - Accessibilty
• SPL #1
  Visual Checks and Accessible PM's