Safety, Maintenance Excellence and Total Productive Maintenance
Fuss & O’Neill Manufacturing Solutions (FOMS) assists clients by improving their bottom line by improving the safety, productivity and reliability of their machines & equipment. We help improve the productivity of equipment and maintenance personnel, resulting in immediate and sustainable results.
Manufacturing equipment productivity typically runs less than fifty percent. Maintenance PM's are too generic and provide little effectiveness. Total Productive Maintenance (TPM) is a process that maximizes equipment productivity & reliability for its entire life. Our experienced associates (former apprentices and maintenance managers) are experts in the implementation of TPM. Our tools and training materials are very specific to our clients, providing immediate and sustainable results.
Comprehensive Environmental Health & Safety Training
Provides customized sit-specific training related to the regulatory programs required by OSHA and EPA, including Process Safety Management, Hazard Communication, Hazardous Waste Operations and Emergency Response, and chemical-specific programs including arsenic, cadmium and lead.
Equipment Reliability DVD
TPM: Tapping the Hidden Capacity of Your Equipment, a 35 minute video narrated by Fuss & O'Neill's John Kravontka and produced in collaboration with the Greater Boston Manufacturing partnership, teaches the four phases of Total Productive Maintenance. This short informational film illustrates many productive maintenance practices that will help you cut down on the invisible waste that plagues our day to day processes.
Facility Relocation and Consolidation
Includes industrial project management, CADD layout drawings, utility requirements, economic development support and physical relocation. See Related Projects >>
Industrial Plant Services
Provides interim plant or maintenance manager in environmental, design/build, safety, logistics, and procurement areas. See Related Projects >>
Maintenance Excellence Training
Using Lean tools we can help a maintenance organization perform more work with the same workforce and move from the 95% reactive mode to a planned and predictive mode. This will improve equipment productivity and lower maintenance costs in a very short time. See Related Projects >>
Maintenance Management Training
Includes skills matrix evaluation, maintenance training plan, lubrication excellence, accuracy alignments, lock-out/tag-out and arc flash.
Manufacturing solutions provides Predictive Maintenance services and non destructive testing with ultrasound and thermograpy on all types of equipment. This includes, but is not limited to: bearing routes, process equipment, power systems and components of all types, steam systems and traps as well as compressed air and specialty gas leak surveys. We also offer Class room and shop floor training on predictive maintenance and will assist with program development. See Related Experience >>
Safe Guarding Systems and Training
Provides unique approach that integrates safeguarding products, services and solutions to achieve a safe factory floor while improving product flow. See Related Projects >>
Safety Mapping, and Compliance Integration
Integrates RM into your business Lean Practices to create an exciting materials management philosophy that will lead to immediate returns for your business. A powerful manufacturing tool focusing on eliminating waste through process and operations review.
Shop Floor Energy Reduction Training
Creates solutions to help manage facility energy costs that include assistance with purchasing electric power and natural gas, facility energy use reduction and sophisticated facility load management/shedding. See Related Projects >>
Single Point Lesson Archive
Provides PDF documents that will help foster the spreading of game changing ideas at your facility, leading to improved safety, quality, lead times and profit. View the Archive >>
Total Productive Maintenance
Works with manufacturers to increase the productivity of equipment through proper maintenance, usage strategy and employee training. See Related Projects >>
TPM Single Point Lessons
Our TPM Single Point Lessons (SPLs), are PDF documents that are emailed to our users every week. These are one page, visual, BEST PRACTICES for you to share throughout your company. Subscribe to Receive our SPLS or View the Archive >>
Automotive Equipment Productivity Fuss & O'Neill Manufacturing Solutions began working with this Automotive Supplier in November 2003. They were producing air bag tubes, at a high scrap rate. Read More >>
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